Material & Processes Engineer

Overview

De Havilland Aircraft of Canada Limited (DHC) is a storied name in the aerospace industry, recognized worldwide for its pioneering contributions to aviation and its commitment to quality, innovation, and reliability. Headquartered in Calgary, AB, DHC employs personnel across Canada and worldwide in design, production, maintenance, repair, and overhaul (MRO) services. The company emphasizes craftsmanship, innovation, and high standards of workmanship.

Job Title

Material & Processes Engineer (Calgary) is responsible for the review and approval of aircraft and process modifications, as well as the approval of De Havilland suppliers for special processes.

Responsibilities

• Evaluate new materials (metallic, non-metallic, elastomers) for aerospace applications. Work with material suppliers, vendors, and laboratories to evaluate materials and processes.
• Provide expertise in special processes to support manufacturing operations.
• Maintain and update materials specifications and related documents.
• Evaluate materials and processes for environmental compliance (REACH, EPA, CEPA, etc.).
• Evaluate aircraft modifications for compliance with approved processes and regulatory requirements.
• Review and implement current and new company processes to maintain industry leadership.
• Provide guidance and technical assistance to In-Service for operator queries.
• Travel regularly to audit special processes at suppliers.
• Evaluate suppliers’ conformity to manufacturing process requirements.
• Evaluate manufacturing process deviations requested by suppliers.

Additional Functions

• Actively work to improve daily processes and ensure all work meets customer requirements.
• Maintain knowledge of developments in the field to recommend innovations that improve quality and effectiveness of company products.
• Perform other duties such as Internal Audit Support, Airworthiness containment activities, and corrective action implementation.

Education

• Bachelor’s degree in Materials Engineering or equivalent.

Experience, Skills and Attitude

• Minimum of 5 years of relevant experience in aerospace materials.
• Experience with special processes for aerospace parts, chemical processes (e.g., anodizing, plating), and aerospace chemical products (paints, primers, sealants, adhesives, elastomers).
• Strong leadership, problem solving, flexibility and project management skills.
• Excellent communication skills (written and spoken) in English.
• Good understanding of Nadcap, AS9100, and ISO 9001 quality standards.
• Licensed or eligible for licensing as a Professional Engineer in British Columbia or Ontario.

Why work at De Havilland?

De Havilland Canada is a Canadian-owned and operated aircraft manufacturer dedicated to providing rewarding opportunities in a diverse and welcoming workplace.

• Work with a team that makes a difference in the world, enabling global travel.
• Manufactured over 5,600 aircraft; leadership in high-performing aircraft.
• State-of-the-art manufacturing facilities with dynamic teams.
• Global support network and a tradition of aerospace leadership.

Benefits

• Competitive wages
• Paid vacation
• Extended health benefits (medical, dental, vision, paramedical)
• Life insurance
• RRSP/DPSP Plan
• Employee and family assistance program

Health, Safety & Equality

At De Havilland Aircraft of Canada, we are committed to Health & Safety Excellence. All employees must adhere to Health & Safety Policies and perform key physical tasks; the role may require working in varied environmental conditions and with chemicals. PPE usage and fit testing may be required where applicable.

De Havilland Canada is an inclusive employer that provides equal opportunity for all applicants. Accommodation is available during the recruitment process upon request. Any offer of employment is conditional on satisfactory background checks, entitlement to work in Canada, and verification of references, employment history, education, and criminal background checks.