Manufacturing Engineering Supervisor
Flex-N-Gate
Summary The Process Engineering Supervisor assists in overseeing the engineering and continuous improvement of the manufacturing processes, including planning, designing, modifying, optimizing, troubleshooting and monitoring production processes. The Process Engineering Supervisor must possess the capabilities to support and drive the requirements into development and continuous improvement of products and processes. The duties will include developing an in-depth knowledge of our supply base; strengths and weaknesses of internal procedures and business processes; strength and weaknesses of equipment. The Process Engineering Supervisor directly manages Process Engineering Technologists/Technicians and serves as part of the Plant Leadership Team. This candidate is a strategic visionary with sound technical skills, analytical ability, good judgment and strong operational focus.
Core Competencies
Customer Focus
Time Management
Creative & Innovation Thinking
Problem Solving
Accountability & Dependability
Research & Analysis
Decision Making & Judgement
Ethics & Integrity
Planning & Organization
Mathematical Reasoning
Enforcing Laws, Rules & Regulations
Mediating & Negotiating
Coaching & Mentoring
Communication
Energy and Stress
Team Work
Job Duties
Support the Process and Quality Department staff by providing ongoing training and development
Lead engineering activities in the design, optimization and trouble-shooting of new processes and improvements in existing processes
Lead the technical transfer of new products from research and development to high volume product commercialization
Manage process documentation; responsible for maintaining up-to-date and accurate work instructions, process control plans and standard operating procedures
Troubleshoot complex manufacturing process performance issues; provide technical guidance to team members
Own Manufacturing and Quality processes under scope of responsibility by initiating, coordinating and enforcing project, operational and personnel policies and procedures
Initiate, implement, and supervise Continuous Improvement efforts, Root Cause Analysis and, Lean and Six Sigma initiatives and lead projects that improve efficiency and/or reduce operation expenses
Continuously focus on production efficiency, identify causes of downtime and proactively identify opportunities for improvement in product quality and productivity while driving out cost
Collect and report data related to daily/weekly/monthly operating performance to management.
Provide support to the area team to manage abnormal situations/issues, troubleshooting, etc. on a 24/7 basis as needed
Work jointly with engineers, operators, maintenance, and supervisors to develop and implement process improvements
Maintain documentation compliance for the Process, Health and Safety, and Quality Department
Maintain professional and technical knowledge by attending educational workshops, reviewing professional publications, establishing personal networks and benchmarking state-of-the-art practices
Complete all other assigned duties, as needed
Daily set-up control and mold change improvement/mold change time reduction, cycle time improvement, scrap reduction, new and current injection process and robot programs development and improvements.
Processing and troubleshooting of molding machines based on material and part being produced.
Develop and modify robot programs to handle parts without causing damage to the equipment or parts.
Knowledge of TPO's/ABS/Nylons/PC's
Responsible for monitoring adherence to the company safety program by all (Company Name) employees and subcontractors.
Perform additional assignments per Manager’s direction.
Lead and/or participate on teams with safety, technical, management, and other team members.
Requirements
Bachelor’s Degree in Mechanical, Industrial, Chemical or Manufacturing Engineering or related field experience preferred (5 years minimum)
Minimum five (5) years’ experience as a Process Engineer in an industrial manufacturing environment involved with product trials, customer complaints and product testing.
Minimum five (5) years’ experience in molding operations or equivalent combined education and experience.
Minimum three (3) years of experience leading/supervising/managing high-performance teams in a similar environment
Lean Six Sigma training/certification preferred
Ten years safety related work experience in a manufacturing environment.
Strong organizational skills.
Strong communication skills (both verbal and written).
Proficiency with database applications and administration systems, specifically Microsoft Office.
Ability to work effectively alone and prioritize.
Must be a highly motivated, service and team-oriented individual with an attention to detail.
Enthusiasm for challenge and new initiatives are prerequisites.
Strong analytical ability
Supervisory and interpersonal skills are required
Troubleshooting ability is required
Strong decision making and problem solving skills
Demonstrated good internal customer service skills
Proven good presentation skills.
Ability to manage multiple projects.
Detail oriented
Good computer skills
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