Senior Metal Additive Manufacturing Engineer

Lead metal additive manufacturing qualifications in Woburn, Massachusetts, using metallurgical testing and hands-on process troubleshooting. This on-site senior engineering role requires direct AM experience.At Rennscot MFG, you will own the metallurgical test lab and lead material and process qualifications across multiple alloy systems. Apply experience with laser powder bed fusion, DED, or binder jetting, while using DOE, statistical analysis, and process data. Translate metallurgical findings into reliable production solutions and practical shop-floor processes.Key Responsibilities:
Build and operate Rennscot MFG's metallurgical test labQualify materials and processes across multiple alloy systemsTroubleshoot builds, defects, material issues, and process variationLead IQ/OQ/PQ, DOE studies, validation, and reportingPartner with engineering, quality, and production teamsRequirements:
Direct hands-on metal additive manufacturing experienceExperience qualifying AM materials and manufacturing processesMetallurgical testing experience including porosity and microstructureWorking knowledge of AMS, ASTM, SAE, or similar standardsDegree and experience requirements vary by education levelApply metallurgical analysis, AM qualification, and process troubleshooting to advance reliable production at Rennscot MFG.
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