Advanced Stamping / Roll Forming Process Engineer

Advanced Stamping / Roll Forming Process EngineerFull Time Windsor, ON, CA
Salary Range: $100,000.00 To $120,000.00 Annually
About the RoleMinth North America is seeking a highly motivated Advanced Stamping / Roll Forming Process Engineer to join our fast-growing Body Structure Technology Center (BTC NA). This role is critical in driving manufacturing excellence through feasibility studies, design optimization, and advanced tooling development using simulation technologies.
The ideal candidate brings strong technical expertise in stamping and roll forming processes, a deep understanding of sheet metal and metallurgy, and a proactive mindset to challenge conventional approaches. This role operates in a global, multicultural environment and requires close collaboration across engineering and manufacturing teams.
Key Responsibilities1. Process Development & DFM Leadership
Conduct feasibility studies and Design for Manufacturability (DFM) analyses
Lead the end-to-end development of stamping and roll forming processes
Define press tonnage, tooling/dies, materials, and product configurations for RFQ and development stages
Develop and optimize tooling/dies using simulation tools (e.G., AutoForm), including spring-back compensation
Establish cycle times and ensure inclusion of poka-yoke features to meet quality standards
Identify process risks and develop validation/testing methods aligned with industry standards
Communicate technical requirements and ensure execution within timeline and budget
2. Process Optimization & Continuous Improvement
Review and approve stamping/roll forming presses and tooling
Analyze production issues related to equipment, tooling, and processes;
implement corrective actions
Drive improvements to achieve target Overall Equipment Effectiveness (OEE)
Evaluate current manufacturing processes and identify opportunities for innovation and cost reduction
Lead research initiatives to develop advanced or next-generation manufacturing processes
3. Technical Leadership & Collaboration
Provide engineering support and technical consultation across departments
Participate in customer meetings and track technical open issues
Manage engineering changes and develop process documentation (e.G., PFMEA)
Collaborate with cross-functional and global teams to ensure alignment and success
4. Professional Development
Maintain and expand knowledge of manufacturing technologies, materials, and industry trends
Engage in continuous learning through seminars, workshops, and technical publications
Monitor competitor technologies and emerging innovations
Required Qualifications
Bachelor’s degree or higher in Mechanical Engineering, Manufacturing Engineering, or related field
Minimum 5 years of experience in automotive stamping and/or roll forming processes and tooling development
Hands-on experience with press setup and die optimization
Experience working with aluminum and/or steel forming processes
Proficiency in simulation tools (e.G., AutoForm) for predicting material behavior and reducing prototyping
Strong CAD skills for data review, sectioning, and manufacturing print creation
Experience with one or more additional processes:
Aluminum extrusion
Roll forming
Welding (CMT, FSW, Laser)
Riveting or emerging joining technologies
Strong analytical and problem-solving skills with a creative, solution-oriented mindset
Excellent communication and influencing abilities
Ability to work effectively in cross-functional and multicultural environments
Willingness to challenge the status quo and learn from experience
Why Join Minth North America?
Be part of a rapidly growing technology center focused on innovation
Work on cutting-edge automotive body structure technologies
Collaborate in a dynamic, global engineering environment
Opportunity to shape advanced manufacturing processes and solutions
#J-18808-Ljbffr